FILLERS: AUGER & MULTIHEAD

FILLING SYSTEMS

GRAVIMETRIC POWDER FILLER

Sapli’s gravimetric fillers incorporate a weigh-cell or balance to provide the signal for the filling to stop, eliminating inaccuracies caused by products of inconsistent density.

Two-speed filling with high speed bulk and slow speed top-up or multi-stage filling provide even greater accuracy. Automatic lines can incorporate weigh-stations before, between and after the filling head(s), so that weighing takes place simultaneously with filling, maximising production results.

TECHNICAL FEATURES

• Free-standing

• Semi-automatic

• Weigh-cells/balances as appropriate

• Siemens PLC-based weigh-fill controller

• All stainless-steel food-grade contact parts

• Auger machined from solid

• No-tools format change

• Servo-driven auger

• PLC control via touch-screen panel

VOLUMETRIC POWDER FILLER

Volumetric filling of powders consist in filling process determined by the number of auger revolutions controlled by a PLC via integral shaft encoder or pulse count. Sapli offers a wide range of solutions, from a versatile low-cost semi-automatic solution to the fully-automatic high speed equipment. The filler can be perfectly integrated in already existing line, as an integral part of bagging, sachet of cartonning equipment. As well the connection with a downstream checkweigher allows the optimisation of production process, minimising product giveaway.

Through the experience and expertise of our filling specialists and design team, Sapli can produce a purpose-built bespoke solution for your filling requirements. Filling line equipment can include, but is not limited to:

• Container unscrambling and cleaning

• Hermetically sealed filling enclosures

• Glove-ports

• Check-weighing

• Capping

• Induction heat sealing

• Labelling

• Coding

• Metal detection

HIGHLY ACCURATE MULTI HEAD

WEIGHT FILLER

Sapli’s Multi Head Weight Filler can be configured with Single or Multi stations.

A multihead weight filler can be used for a variety of products and weights, because of the many differences between the available versions. It is mostly applied for filling consumer packagings such as up to1000 g tin cans, jars, bags and boxes. Two Head Weight Filler model can be used in small production lines.

The equipment includes easy-clean conveyor and stainless steel food-grade product contact parts, vibration at point of fill, lift system for smooth bottom-up filling, no-container no-fill control, easy format change.

• Compact and clean machine design

• Intuitive user-friendly interface for easy adjustment of production speed, weight, opening times

• Hoppers are opened by stepper motors, no compressed air require

• Food grade stainless-steel parts in contact with the product

• Format change without use of tools

• eWON VPN Router for Sapli remote technical support

• No bottle – no fill safety system

• Easy maintainment